dossier etude calyxis 24 novembre
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dossier etude calyxis 24 novembre

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Extrait d’un dossier d'audit 22000 qui concerne une société fabriquant des produits de "pâtisserie, biscuiterie, chocolaterie et confiserie". Ce rapport est en anglais car cette société est implantée hors d'Europe. Il s'agit d'un dossier d'audit réel où l'auditeur a remonté les informations telles qu'elles étaient fournies par l'entreprise. Séminaire ENVA/Calyxis du 24 novembre 2009 Table ronde : Analyse de cas pratiques sur l’application de l’HACCP dans le cadre de la mise en œuvre d’un système de management de la sécurité des denrées alimentaires - Situations d’audit ISO 22000 : mise en évidence des écarts récurrents d’application de la méthode HACCP File no. INITIAL AUDIT ISO 22000 : 2005 AGRO/E/10884.1 DETAILED LIST OF FSMS CCPs and oPRPs (by the Lead Auditor) The Lead Auditor must give all of the CCPs and oPRPs of the FSMS audited in the table below, adding a comment for each one of them and justifying the relevance of it. This table must correlate with the list of potential hazards identified by the audited organisation. NB: This table must present the Hazards giving rise to a CP or oPRP classification; this is not to be confused with the cause of the hazards identified (refer to the normative definition of CCPs and oPRPs). CCP or oPRP ACCEPTABLE SURVEILLANCE CORRECTIVE Lead Auditor’s CRITICAL LIMITS HAZARDS MEASURES LEVEL MEASURES for CCP only comments Critical Limits are validated based on Walk In ...

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Extrait d’un dossier d'audit 22000 qui concerne une société fabriquant
des produits de "pâtisserie, biscuiterie, chocolaterie et confiserie".
Ce rapport est en anglais car cette société est implantée hors d'Europe.
Il s'agit d'un dossier d'audit réel où l'auditeur a remonté les informations
telles qu'elles étaient fournies par l'entreprise.
Séminaire ENVA/Calyxis du 24 novembre 2009
Table ronde : Analyse de cas pratiques sur l’application de l’HACCP dans le cadre de la mise en oeuvre d’un système de management de la
sécurité des denrées alimentaires - Situations d’audit ISO 22000 : mise en évidence des écarts récurrents d’application de la méthode HACCP
INITIAL
AUDIT
ISO 22000 : 2005
File no.
AGRO/E/10884.1
DETAILED LIST OF FSMS CCPs and oPRPs
(by the Lead Auditor)
The Lead Auditor must give all of the CCPs and oPRPs of the FSMS audited in the table below, adding a comment for each one of them and justifying the relevance of it.
This table must correlate with the list of potential hazards identified by the audited organisation.
NB: This table must present the Hazards giving rise to a CP or oPRP classification; this is not to be confused with the cause of the hazards identified (refer to the normative definition of CCPs and oPRPs).
CCP or oPRP
HAZARDS
CCP
PRPo
ACCEPTABLE
LEVEL
SURVEILLANCE
MEASURES
CRITICAL LIMITS
for CCP only
CORRECTIVE
MEASURES
Lead Auditor’s
comments
© Any copy, in part or in full, made without the express permission of AFNOR CERTIFICATION or its authorized agents is illegal.
Appendix
/ Page 2 of 4
Storage of food in
Walk In /
Refrigerator CCP- 1
Walk In temperature/
refrigerator temperature
goes above 5 deg C due
to malfunctioning of
equipment.
Y
Temperature equal to
or less than 5 Deg. C
Temp. Monitoring
Every 4 hours
Temperature more
then storage temp.
existing:
[YES]
Critical Limits are validated based on
published information.
CCP monitoring log record is available
on daily & hourly basis.
Verification is evident and records are
also available.
Storage of food in
Deep Freezer CCP -
2
Deep freezer temperature
goes above
-18 deg C.
due malfunctioning of
deep freezer
Y
Temperature equal to
or less than
-18 Deg.
C
Temp. Monitoring
Every 4 hours
Temperature more
then storage temp.
existing:
[YES]
Critical Limits are validated based on
published information.
CCP monitoring log record is available
on daily & hourly basis.
Verification is evident and records are
also available.
Thawing of Frozen
Fruits & Vegetables
CCP - 3
Thawing not done at
correct temperature
Y
Thawing
Temperature – Equal
to or less than 5 Deg.
C
Temp. Monitoring
Every 4 hours
Temperature more
then storage temp.
existing:
[YES]
Critical Limits are validated based on
published information.
CCP monitoring log record is available
on daily & hourly basis.
Verification is evident and records are
also available.
Step: Treatment of
water CCP - 4
Presence of biological /
chemical impurities
Y
Treated water should
meet water
requirements of
Indian Standard IS
10500
Water quality is
monitored in Once in
3 months
Water Quality not as
per Standards
existing:
[YES]
]
Critical Limits are validated based on
published information.
CCP monitoring log record is available
on daily & hourly basis.
Verification is evident and records are
also available.
Storage of packaged
products in cool
conditions CCP- 5
Storage room temperature
goes above 20 Deg C or
Goes below 15 Deg. C
Y
Temperature from 15
to 20 Deg. C
Temp. Monitoring
Every 4 hours
Temperature more
then storage temp.
existing:
[YES]
[ NO ]
Critical Limits are validated based on
published information.
CCP monitoring log record is available
on daily & hourly basis.
Verification is evident and records are
also available.
INITIAL
AUDIT
ISO 22000 : 2005
File no.
AGRO/E/10884.1
DETAILED LIST OF FSMS CCPs and oPRPs
(by the Lead Auditor)
The Lead Auditor must give all of the CCPs and oPRPs of the FSMS audited in the table below, adding a comment for each one of them and justifying the relevance of it.
This table must correlate with the list of potential hazards identified by the audited organisation.
NB: This table must present the Hazards giving rise to a CP or oPRP classification; this is not to be confused with the cause of the hazards identified (refer to the normative definition of CCPs and oPRPs).
CCP or oPRP
HAZARDS
CCP
PRPo
ACCEPTABLE
LEVEL
SURVEILLANCE
MEASURES
CRITICAL LIMITS
for CCP only
CORRECTIVE
MEASURES
Lead Auditor’s
comments
© Any copy, in part or in full, made without the express permission of AFNOR CERTIFICATION or its authorized agents is illegal.
Appendix
/ Page 3 of 4
Metal Detection CCP
- 6
Metal particles may pass
through metal detector
Y
1.2mm ferrons,
1.6mm non-ferrous
(Cu, Al, Brass),
2.5mm S.S.304 (non-
magnetic) & lead.
Calibration of metal
detector Every day at
the beginning of day
If calibration is not
Done
metal particles
may pass the
detector
existing:
[YES]
Critical Limits are validated based on
published information.
CCP monitoring log record is available
on daily & hourly basis.
Verification is evident and records are
also available.
Receipt of Fresh
Vegetables & Fruits
OPRP 1
Presence of dust particles
and pests
Y
Chlorine presence
Chlorine strength is
checked using pH
paper
Chlorine presence,
High
existing:
[YES]
Critical Limits are validated based on
published information.
CCP monitoring log record is available
on daily & hourly basis.
Verification is evident and records are
also available.
Receipt of
packaged, bottled,
canned products
OPRP 2
Received products having
expired shelf life or very
less remaining shelf life.
Bulged/ damaged/
cracked cans, bottles and
Checking, segregation
and discarding of all
damaged cans/bottles
Y
Expiry of the
Products, valid shelf
life
Physical condition
monitoring Cans/
bottles/ packages on
Every receipt
Products expired
existing:
[YES]
Critical Limits are validated based on
published information.
CCP monitoring log record is available
on daily & hourly basis.
Verification is evident and records are
also available.
Storage of
packaged, bottled,
canned products
OPRP 3
Verification of remaining
shelf life of all shelf life
items at the time of
issuance, Checking,
segregation and
discarding of all damaged
cans/bottles/ packages
Y
Expiry of the
Products, valid shelf
life
Physical condition
monitoring Cans/
bottles/ packages on
Every issue
Products expired
existing:
[YES]
Critical Limits are validated based on
published information.
CCP monitoring log record is available
on daily & hourly basis.
Verification is evident and records are
also available
INITIAL
AUDIT
ISO 22000 : 2005
File no.
AGRO/E/10884.1
DETAILED LIST OF FSMS CCPs and oPRPs
(by the Lead Auditor)
The Lead Auditor must give all of the CCPs and oPRPs of the FSMS audited in the table below, adding a comment for each one of them and justifying the relevance of it.
This table must correlate with the list of potential hazards identified by the audited organisation.
NB: This table must present the Hazards giving rise to a CP or oPRP classification; this is not to be confused with the cause of the hazards identified (refer to the normative definition of CCPs and oPRPs).
CCP or oPRP
HAZARDS
CCP
PRPo
ACCEPTABLE
LEVEL
SURVEILLANCE
MEASURES
CRITICAL LIMITS
for CCP only
CORRECTIVE
MEASURES
Lead Auditor’s
comments
© Any copy, in part or in full, made without the express permission of AFNOR CERTIFICATION or its authorized agents is illegal.
Appendix
/ Page 4 of 4
Garbage Disposal
OPRP 4
Waste food may cross
contaminate other food
items, if kept close.
Y
Waste food (raw and
cooked) in a tightly
lid dustbins.
Dust bins to be
emptied into wet
garbage area at
defined frequency.
Dustbin removal daily
on each removal
activity
Dustbin not empty,
waste food lying in
dustbin
existing:
[YES]
Critical Limits are validated based on
published information.
CCP monitoring log record is available
on daily & hourly basis.
Verification is evident and records are
also available
In coming air
treatment to food
production area
OPRP 5
Dust particles coming
through air in food
production area
Y
No dust particle in
the production area
Inspection & cleaning
of air filters of air
handling unit every
15 days
Presence of Dust
particles.
existing:
[YES]
Critical Limits are validated based on
published information.
CCP monitoring log record is available
on daily & hourly basis.
Verification is evident and records are
also available
Packaging in glass
bottles/ jars OPRP -
6
Chipping/ breakage of
glass piece from mouth of
bottle, going into the food (
glass contamination in
food)
Y
No food shall be
used where glass is
broken in vicinity.
Collection and
removal of food items
In the vicinity where
glass is broken
Whenever glass
bottles/ jars breaks or
chipping takes place
Presence of broken
glass particles.
existing:
[YES]
Critical Limits are validated based on
published information.
CCP monitoring log record is available
on daily & hourly basis.
Verification is evident and records are
also available